Customer: Valmet Technologies, Inc.
Realization: 09/2017 - 09/2018
Place: Copenhagen, Denmark
Order: Installation of 2269 tons of conveyance routes, technologies and platforms.
Characteristics of the order: Installation of conveyor bridges including the assembly of conveyors and technologies. The entire project was oriented on double lifts (using two cranes), where some lift heights reached over 40 metres, therefore large mobile cranes had to be used. No failure as to the occupational safety occurred during the entire period of construction process and all uplifting was carried out without any complications and within the deadlines pre-set by us.
Customer: LAB SA
Realization: 01/2018 - 06/2018
Place: Thiverval-Grignon, France
Order: Installation of 287 tons of steel structures and 188 tons of technology
Characteristics of the order: Installation of a new filtration unit including technologies and conveyors, pipelines and side walkways. The installation was performed in confined spaces with a great cooperation with other companies that were working in the premises and around. The installation was carried out using a tower crane.
Customer: CEMEX Cement, k.s.
Realization: 01/2018 - 04/2018
Place: Prachovice, Czech republic
Order: A replacement of CM1 cement mill including demounting the existing technology and the manufacture of the mill
Characteristics of the order: The main benefit for the customer was the fastness of the mill replacement and the cost saving owing to the assembly method (no need to build a costly transport track for the entire mill and to demount the millhouse steel structure). All the tasks were fulfilled and the technology was successfully installed without any accident. The project was successfully completed and handed over to the customer for regular operation on 18/5/2018.
Parameters: A disassembly of a cement ball mill with a weight of 500 tons. A manufacture of a cement mill with a weight of 450 tons. An installation of a ball mill with a weight of 450 tons, including an assembly of a modern ring gear.
Customer: KAWE AG
Realization: 02/2018 - 03/2018
Place: Rzesow, Poland
Characteristics of the order: Installation of a new industrial conveying drying system, our own manufacture and installation of side walkways. The installation was completed a week before the scheduled date.
Customer: Českomoravský cement, a.s.
Realization: 01/2018 - 02/2018
Place: Mokrá, Czech Republic
Order: Replacement of a 12 m long rotary kiln
Characteristics of the order: Within the scope of technological equipment repairs a replacement of a 12 m long rotary kiln was performed. The replacement demandingness lied in a complete replacement of a kiln shell including a supporting ring and an outlet segment. The heaviest part had a weight of 80 tons and the assembly was carried out by our largest crane with a lifting capacity of 400 tons.
Parameters: replacement of a kiln part on III – c. 110 tons
Customer: Vápenka Čertovy schody a.s. (lime plant)
Realization: 05/2017 - 08/2017
Place: Tmaň, Czech Republic
Order: Disassembly and assembly of the kiln filter technology and 2 pcs of shaft flaps FMS (MAERZ shaft kiln)
Characteristics of the order: Disassembly of technological equipment of a filter, 75 t weight + assembly of technological equipment of a new filter, 105 t weight
Customer: Metsä Fibre Oy
Realization: 05/2016 - 05/2017
Place: Äänekoski, Finland
Order: Installation and commissioning of 3 lines of technological equipment and 3 pcs of wood chip storage equipment
Characteristics of the order: Installation and commissioning of 3 lines of technological equipment for processing of tree trunks into wood chips (spruce, pine, birch), installation and commissioning of 3 pcs of wood chip storage equipment and welding of 3 pcs of debarking drum shells.
Parameters: Cranes with load-carrying capacity of 300 t and 500 t
Customer: Andritz Oy
Realization: 09/2016 - 01/2017
Place: Timrå, Sweden
Order: Installation of new technological equipment
Characteristics of the order: Installation of new technological equipment into the existing building (green liquor filters and their equipment, conveyors, polymer tanks, pumps, agitators, steel structures, conveying lines, centrifugal machines)
Parameters: Realization – 13 workers + PM; 30 t, 100 t cranes
Customer: Cement Hranice a.s.
Realization: 01/2017 - 01/2017
Place: Hranice na Moravě, Czech Republic
Order: Repair of a part of a rotary kiln on the 3rd base
Parameters: 70 t weight - 7.7 m length, 4.4 m diameter
Customer: Aliacem s.r.o (A-TEC)
Realization: 10/2016 - 12/2016
Place: Mannersdorf, Austria
Order: Exchanger reconstruction
Characteristics of the order: - Assembly of new additional steel structures of the exchanger – 358 t - Assembly of the 1st stage of a new calcining channel – 111 t - Strengthening of the existing exchanger steel structures – 62 t - Disassembly of the existing technology (cyclones, a calcining channel, chutes for raw materials, a calcining chamber, a part of a tertiary piping system) and service platforms - approximately 250 t - Assembly of the 2nd stage of the calcining channel – 55 t - Assembly of other technological elements (cyclones, chutes for raw materials, a part of a tertiary piping system) – 117 t - Assembly of new service platforms, strengthening and modifications of the existing exchanger steel structures – 75 t
Customer: Vápenka Čertovy schody a.s.
Realization: 01/2015 - 12/2016
Place: Tmaň, Czech Republic
Order: Installation of a shaft kiln, stair tower and related frameworks and technological equipment
Characteristics of the order: Installation of a shaft kiln, a storage silo for lignite multi-dust, a stair tower for the lignite multi-dust storage silo, related steel frameworks and technological equipment ensured by the client
Parameters: Total weight of the assembly: 1081 t, 62035 work-hours were needed for this installation in total
Customer: Aalborg Portland
Realization: 02/2016 - 03/2016
Place: Aalborg, Denmark
Order: Disassembly and follow-up assembly
Characteristics of the order: Disassembly and follow-up assembly of a part of piping from cyclones to ventilators’ ID (2 lines), a tertiary elbow (with a lining) and expansion joints; insulation of new components
Parameters: Realization – 18 workers; 130 t, 30 t, cranes, a truck fitted with an arm
Customer: Metso Minerals, France
Realization: 08/2014 - 05/2015
Place: Franzefoss, Norway
Order: Assembling of manufacturing technology
Characteristics of the order: Installation of a new crushing and screening plant and belt conveyors
Customer: Boldrocchi, S.r.l., Italy
Realization: 12/2013 - 03/2015
Place: Hannover, Germany
Order: Manufacturing, transport, installation and replacement of an electrofilter with a bag filter
Characteristics of the order: Replacement of an electrofilter with a bag filter; manufacturing, transport and installation of a new filter, pipelines, service platforms and walkways, accessories and insulation
Parameters: 25 workers + PM; 350 t, 250 t, 130 t, 30 t cranes
Customer: Progress OK, a.s.
Realization: 06/2014 - 09/2014
Place: Žďas, a.s., Žďár nad Sázavou, Czech Republic
Order: Installation of 2 pcs of polymer and water tub
Parameters: Order volume - CZK 0.9 mil
Customer: Boldrocchi, S.r.l., Italy
Realization: 12/2013 - 07/2014
Place: Degerhamn, Sweden
Order: Installation of a new dedusting system and walkway
Characteristics of the order: Installation of a new dedusting system (kiln and cooler line: filters, pipelines, a cooler, dedusting and powdering lines), installation of an extra walkway between a kiln filter and a chimney.
Parameters: 12 workers; 300 t, 45 t cranes
Customer: Gen. supplier: ČKD PRAHA DIZ, a.s. for: ZVVZ MACHINERY, a.s., PREST Přerov a.s.
Realization: 10/2013 - 11/2013
Place: SYNTOS Kralupy, a.s., Kralupy nad Vltavou, Czech Republic
Order: Installation of exhaust ducting and combustion chamber
Parameters: Order volume - CZK 4.3 mil
Customer: PT Indocement Tunggal Prakarsa, Tbk. Heidelberg Technology Center: Indonesia Branch
Realization: 06/2013 - 09/2013
Place: Jakarta, Indonesia
Order: Supervision of mill steel structures and transportation routes installation
Parameters: Order volume - CZK 1.5 mil
Customer: Metso Minerals
Realization: 10/2007 - 12/2008
Place: Pont Charron, Canada
Order: Installation of a crushing plant tertiary part, Pont Charron crushing plant
Parameters: The order volume - CZK 9.3 mil
Customer: Redecam s.r.I. Italy
Realization: 2005 - 2006
Place: Le Havre, France
Order: Installation of a dedusting system for a clinker cooler, Le Havre cement plant
Parameters: The order volume - CZK 46 mil
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Technology Matters of Interest
- We have developed a unique system for large rotary objects handling without the use of cranes which is advantageous particularly in existing buildings.
- We perform reconditioning of pulleys and supporting rings of rotary equipment just during the operation with the aid of grinding.
Montáže Přerov a. s.
9. května 3303/119
750 02 Přerov
+420 581 267 361
+420 724 209 738
186 00 Praha 8 - Karlín
+420 225 379 020
+420 725 935 903