References

Customer: Lasselsberger GmbH, Austria
Realization: 12/2017 - 12/2018
Place: Kotouč Štramberk, a.s.
Order: Manufacture of shaft kiln technology
Characteristics of the order: Lime plants - manufacture of lime, construction materials
Parameters: technology with a total weight exceeding 300 tons

Customer: ANDRITZ Oy, Finland
Realization: 12/2017 - 05/2018
Place: Štětí, Czech republic
Order: Lime Slake - manufacture of parts of technology for lime slaking
Characteristics of the order: Paper Industry
Parameters: Stainless steel mixing tank, agitator and screw conveyor with a total weight of 29,5 t

Customer: ASKOM a.s.
Realization: 01/2018 - 03/2018
Place: Bytíz, Czech republic
Order: Drying drum
Characteristics of the order: Asphalt mixing plants
Parameters: 22 t weight

Customer: ANDRITZ Oy, Finland
Realization: 12/2017 - 02/2018
Place: Štětí, Czech republic
Order: A part of a rotary kiln shell - 1st phase
Characteristics of the order: Paper Industry
Parameters: 3,6 m diameter, 8,5 m length, 32,5 t weight

Customer: CEMEX Cement, k.s.
Realization: 07/2017 - 02/2018
Place: Prachovice, Czech republic
Order: Mill shell
Characteristics of the order: Cement plants
Parameters: 4 520 mm diameter, 15 160 mm length, 90 t weight

Customer: Valmet Technologies, Finland
Realization: 04/2017 - 09/2017
Place: Ružomberok, Slovak Republic
Order: 12 parts of the debarking drum
Characteristics of the order: Paper Industry
Parameters: diameter 6 m, total length 40 m, weight 290 t

Customer: ENETEX TECHNOLOGY s.r.o.
Realization: 02/2017 - 04/2017
Place: Olomouc, Czech Republic
Order: Manufacturing of filter F20
Characteristics of the order: Rock wool plants - part of mineral wool production lines
Parameters: weight 21 458 kg

Customer: ASKOM a.s.
Realization: 01/2017 - 03/2017
Place: Borušov, Czech republic
Order: Part of the asphalt mixing plant technology
Characteristics of the order: Asphalt mixing plant
Parameters: weight 70 t

Customer: CEMEX Cement, k.s.
Realization: 2017
Place: Prachovice, Czech republic
Order: Outlet from a mill
Characteristics of the order: Cement plants
Parameters: 4576 kg weight

Customer: KERNEOS ALUMINATE Te, France
Realization: 2017
Place: Dunkerque, France
Order: Mill shell
Characteristics of the order: Cement plants
Parameters: 2500 mm diameter, 2240 mm length, 7.5 t weight

Customer: Aliacem s.r.o.
Realization: 2017
Place: Lukavac, Bosnia and Herzegovina
Order: Mill shell
Characteristics of the order: Cement plants
Parameters: 3800 mm diameter, 13050 mm length, 53 t weight

Customer: W.Kunz dry Tec AG, CH - Dintikon
Realization: 2017
Place: Rotterdam, Netherlands
Order: Rotary dryer (2 halves)
Parameters: 5.5 m diameter, 2 × 9 m length, 65 t weight

Customer: ASKOM a.s.
Realization: 2017
Place: Chabařovice, Czech Republic
Order: Drying drum
Characteristics of the order: Asphalt mixing plant
Parameters: weight 22.2 t

Customer: CEMEX Cement, k.s.
Realization: 2017
Place: Prachovice, Czech republic
Order: Brass of the bearing
Characteristics of the order: Cement plant
Parameters: weight 3.1 t

Customer: ALIACEM a.s.
Realization: 10/2016 - 12/2016
Place: Mannersdorf, Austria
Order: Parts of a calcining channel
Characteristics of the order: Cement plants
Parameters: steel structure 175 t

Customer: Cement Hranice a.s.
Realization: 12/2016
Place: Hranice na Moravě, Czech Republic
Order: A rotary kiln part
Characteristics of the order: Cement plants
Parameters: 4328 mm diameter, 33 t weight

Customer: Bronswerk Heat Transfer
Realization: 06/2016 - 09/2016
Place: Přerov, Czech Republic
Order: Steam-and-water piplines
Characteristics of the order: Chemical plants
Parameters: 130 t of piping

Customer: W. Kunz drytech, SwissCombi
Realization: 08/2016 - 09/2016
Place: TTKP, Hungary
Order: A dryer, AISI 316 material
Characteristics of the order: Chemical plants
Parameters: 57 t, a dryer with 5 m diameter, 15.5 m length

Customer: W. Kunz drytech, SwissCombi
Realization: 02/2016 - 04/2016
Place: Markolsheim, France
Order: A dryer
Characteristics of the order: Chemical plants
Parameters: 36 t, a dryer with 4.5 m diameter, 13 m length

Customer: Askom Brno s.r.o
Realization: 01/2016 - 03/2016
Place: Přerov, Czech Republic
Order: Asphalt mixing plant
Characteristics of the order: Quarries, bitumen mixing plants
Parameters: 100 t of goods: a screener, a dryer, an intermediate tank, a tower, a mixer

Customer: Metso Minerals, France
Realization: 01/2016 - 03/2016
Place: France
Order: A stone washer
Characteristics of the order: Quarries, bitumen mixing plants
Parameters: 30 t, 10 m length, 3 m diameter

Customer: CRH Rohožník
Realization: 01/2016 - 02/2016
Place: Rohožník, Slovakia
Order: A rotary kiln part
Characteristics of the order: Cement plants
Parameters: 105 t, 24 m length, 4 m diameter

Customer: Askom bitumen mixing plant + Blender
Realization: 04/2015 - 06/2015
Place: Ostrava, Czech Republic
Order: Technological parts for an asphalt mixing plant
Characteristics of the order: Quarries, bitumen mixing plants
Parameters: 100 t of goods: a screener, a dryer, an intermediate container, a tower, a stone mixer, a blender - asphalt tank

Customer: Montáže Trenčín a.s.
Realization: 2015
Place: Aalborg Portland, Denmark
Order: Fabrication of 2 pcs rotary crusher
Parameters: Total weight of 1 pc = 65 tons, dimensions 7×7×4 m

Customer: Swiss Combi, Switzerland
Realization: 2015
Place: Dalby, Australia
Order: Fabrication of dryer
Parameters: Total weight of 50 tons, diameter 4.6 m, length 15 m

Customer: Lafarge Cement, a.s.
Realization: 2015
Place: Čížkovice, Czech Republic
Order: Fabrication of crusher
Parameters: Total weight of 12 tons

Customer: Montáže Trenčín a.s.
Realization: 2014
Place: Andritz, Austria
Order: Fabrication of rotary kiln for lime
Parameters: Total length 105 m, set of 7 parts, total weight of 240 tons

Customer: Cement Hranice a.s., A TEC Group
Realization: 2014
Place: Hranice, Czech Republic
Order: Fabrication of heat exchanger parts
Parameters: Total weight of 45 tons, dimensions 12×5×25 m

Customer: Claudius Peters, France
Realization: 2012
Order: Manufacturing of belt conveyors and a stacker and reclaimer for a crushing plant
Parameters: 160 tons and 480 tons
Material: S235 and S355

Customer: LHOIST, France
Realization: 2011 - 2012
Place: France, Portugal
Order: Manufacturing of parts - 2× a shaft kiln, storage and silos
Characteristics of the order: 320 t lime shaft kiln - Portugal; 500 t lime shaft kiln - France; 40 t silo
Parameters: Lime shaft kilns 320 tons and 500 tons, silo 40 tons
Material: S235, S355, AISI 304

Customer: Metso Minerals
Realization: 2011 - 2012
Place: France
Order: Manufacturing of a stone washer and discharge hoppers with Hardox lining
Parameters: 3× a stone washer with rubber lining - 12 m length, 3 m diameter, 25 t weight, 40 t discharge hopper with the Hardox lining
Material: S235 and S355, Hardox 400

Customer: Raumaster
Realization: 2011 - 2012
Place: Finland
Order: Manufacturing of machinery for material conveying systems
Parameters: 120 tons
Material: S235 and S355, AISI 304

Customer: Cimcorp, Finland
Realization: 2009 - 2012
Order: Manufacturing and delivery of structures and walkways and transport pallets
Characteristics of the order: Manufacturing and delivery of frameworks and walkways for robotic lines, manufacturing and delivery of transport pallets - a batch of 3800 pcs to USA and 1500 pcs to Russia
Parameters: 650 tons
Material: S355

Customer: Askom Brno, Czech Republic
Realization: 2002 - 2012
Place: Czech Republic
Order: Manufacturing of individual parts of an bitumen mixing plant
Characteristics of the order: Manufacturing of individual parts of the asphalt mixing plant: a dryer, a screener, a stone mixer, a tower; one bitumen mixing plant complex per year in average
Parameters: 80 tons/one complex
Material: S235 and S355

Customer: PREST Přerov
Realization: 2012
Place: Czech Republic
Order: Manufacturing of a spraying chimney for a sugar plant
Parameters: Chimney - diameter 3m, total length 50m, weight 40 tons
Material: AISI 316; S355

Customer: Cement Hranice a.s.
Realization: 2011
Place: Czech Republic
Order: Manufacturing of a cement mill and a belt pulley, spare parts for a impact crusher
Parameters: Manufacturing of a cement ball mill, our own design for manholes, production capacity 40 tons
Material: S355, HII

Customer: WELLQUIP, Finland
Realization: 2010 - 2011
Order: Manufacturing of 8 mobile containers for oil extraction
Parameters: 40 tons
Material: S355

Customer: Bronswerk
Realization: 2011
Place: Germany
Order: Manufacturing of diffusers and piping
Parameters: 20 tons of diffusers and 40 tons of thick-walled piping
Material: S235 + hot-dip galvanizing and S355

Customer: W. KUNZ Drytec AG - Swiss Combi
Realization: 2006 - 2010
Place: Switzerland
Order: Manufacturing of 9 drying drums + 2 cyclones including transportation
Parameters: The dryer diameter from 4.5 m up to 5.6 m; length from 16 up to 16.5 m; weight from 50 up to 58 tons
Material: S235; AISI 304 and AISI 316

Customer: REDECAM, Italy
Realization: 2005 - 2010
Place: In several places in Europe and America
Order: Manufacturing and delivery of dust filters including pipelines to several European and American countries
Characteristics of the order: For several years manufacturing and delivery of dust filters including pipelines for different final clients and countries: Cement plant Le Havre, France; Lime plant Black River, Cinncinaty, KY, USA; Lime plant Grand River, OH, USA; Pittsburgh, PA, USA for Buzzi, Saint Louis, MO, USA; Cement plant Radotín, Czech Republic; Lime plant Mokrá u Brna, Czech Republic; Košice, Slovakia; Karlstadt, Germany
Parameters: 2250 tons in total
Material: S235, S355, AISI304, Corten, AISI316

Customer: SIEMENS, Italy
Realization: 2007 - 2008
Place: Russia
Order: Manufacturing and delivery of dust filters to NLMK - Lipetsk, Russia
Parameters: 200 tons
Material: S235, AISI 304

Customer: BSS Brouyers, Belgium
Realization: 2007
Place: Czech Republic
Order: Manufacturing and delivery of a supporting ring to the Dětmarovice coal-mill plant
Parameters: 80 tons

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Transport of heavy mechanization needed for realization of a project in Norway

In the second half of the year 2018 we commenced works on a large project for Doosan Lentjes company in ...
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A shaft kiln for Kotouč Štramberk company

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Technology Matters of Interest

  • The submerged-arc welding (SAW) method, process 121, used in our company for welding rotary complexes from sheet of 6 mm thickness offers highly above standard quality - welds are practically spatter-free, featuring deep penetration and very low stress.
  • The largest rotary body manufactured in our company has been of 285 t weight, diameter of 6 meters and length of 40 meters.

Contacts

Montáže Přerov a. s.
9. května 3303/119
750 02 Přerov

Manufacture:
Tomáš Janoš
+420 581 267 496
+420 724 324 845
janos@montaze.cz Member of MZP Group

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MZP GROUP
Thámova 137/16
186 00 Praha 8 - Karlín

+420 225 379 020
+420 725 935 903

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